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Документ Technology development of fatty acids obtaining from soapstok using saponification(PC Тесhnology сеntеr, 2021) Sytnik, Natalia; Kunitsia, Ekaterina; Kalyna, Viktoriia; Petukhova, Olena; Ostapov, Kostiantyn; Ishchuk, Volodymyr; Saveliev, Dmytro; Kovalova, Tetiana; Kostyrkin, Oleg; Petrova, OlenaThe processing of oil refining waste is essential from economic and environmental points of view. An important issue is the processing of soapstock to extract fatty acids, which are raw materials for various industries. The two-stage method of fatty acids obtaining from soapstock using saponification with sodium hydroxide solution and decomposition with sulfuric acid is investigated. The peculiarity of the work is the study of the influence of soapstock saponification conditions on the key efficiency indicators of fatty acid extraction: yield and neutralization number. A sample of soapstock was obtained as a result of alkaline neutralization of sunflower oil. Soapstock quality corresponds to DSTU 5033 (CAS 68952-95-4): mass fraction of total fat – 68.5 %, fatty acids – 62.6 %, neutral fat – 5.9 %. Rational saponification conditions were determined: duration (85 min.) and concentration of sodium hydroxide solution (45 %). After saponification, the soapstock was subjected to decomposition with sulfuric acid under the following conditions: temperature 90 °C, duration 40 min. Under the rational saponification conditions, the yield of fatty acids (91.8 %) and the neutralization number (187.1 mg KOH/g) were determined. The obtained fatty acids correspond to the first-grade fatty acids according to DSTU 4860 (CAS 61788-66-7). Acid indicators: mass fraction of moisture and volatile substances – 1.5 %, mass fraction of total fat – 98.0 %, cleavage depth – 69.2 % oleic acid. The use of the soapstock saponification stage before decomposition leads to an improvement in the quality indicators and an increase in the neutralization number of fatty acids by 4 %, yield – by 16.2 %. The results of the study make it possible to produce fatty acids from soapstock by two-stage technology with high yield and neutralization number.Документ Rational conditions of fatty acids obtaining by soapstock treatment with sulfuric acid(PC Тесhnology сеntеr, 2021) Sytnik, Natalia; Kunitsia, Ekaterina; Mazaeva, Viktoria; Kalyna, Viktoriia; Chernukha, Andrii; Vazhynskyi, Serhii; Yashchenko, Oleksandr; Maliarov, Murat; Bogatov, Oleg; Bolibrukh, BorysAs a result of alkaline neutralization of oils, a significant amount of soapstock is formed, the utilization of which creates an environmental and economic problem. The production of fatty acids from soapstock using sulfuric acid decomposition is investigated in this work. The peculiarity of the work is the determination of regression dependences of the yield and neutralization number of fatty acids on the soapstock processing conditions: temperature and duration. Soapstock obtained after neutralization of sunflower oil was used as raw material. Soapstock indicators: mass fraction of moisture – 15.4 %, total fat – 71.9 %, fatty acids – 64.5 %, neutral fat – 7.4 %. Rational conditions of soapstock processing are determined: temperature (90–95) °С, duration 40 min. Under these conditions, the fatty acid yield is 79.0 %, the neutralization number is 180.0 mg KOH/g. Quality indicators of the obtained fatty acids: mass fraction of moisture and volatile substances – 1.8 %, mass fraction of total fat – 97.0 %, cleavage depth – 64.5 % of oleic acid, the presence of mineral acids – no. Fatty acids correspond to fatty acids of the first grade according to DSTU 4860 (CAS 61788-66-7). An increase in the temperature and duration of soapstock contact with sulfuric acid increases the yield and neutralization number of fatty acids. This is due to a decrease in the viscosity of the reaction medium, an increase in the depth of cleavage of soapstock soaps with sulfuric acid, an increase in the intensity and duration of mass transfer. The developed rational conditions allow obtaining fatty acids from soapstock, which correspond in composition to fatty acids from refined deodorized sunflower oil. The results allow solving a number of economic and environmental problems associated with soapstock utilization and can be implemented in oil refineries and fatty acid production.Документ Establishing rational conditions for obtaining potassium glycerate(PC Тесhnology сеntеr, 2021) Sytnik, Natalia; Kunitsia, Ekaterina; Mazaeva, Viktoria; Chernukha, Anton; Ostapov, Kostiantyn; Borodych, Pavlo; Mazurenko, Valerii; Kovalov, Oleksandr; Velma, Victoria; Kolokolov, VitaliiThis paper reports a study into the dependence of efficient glycerate potassium production involving glycerin and potassium hydroxide solution on the process conditions. The concentration of potassium glycerate in the resulting product has been used as a parameter of the efficient glycerate potassium production process. Glycerates of metals are applied to produce articles in the construction industry, electronics, medicine; they are employed as transesterification catalysts to obtain special fats for various purposes, as well as biodiesel fuel. In order to derive potassium glycerate, heating was applied while agitating a mixture of glycerin and potassium hydroxide. The analysis of potassium hydroxide was performed, in which the basic substance mass fraction was 85.5 %, the mass fraction of carbonate potassium – 0.9 %. The p.a.-grade glycerin was applied in this work, whose basic substance mass fraction was 99.5 %. The effect of the heating temperature of the reaction mixture on the concentration of potassium glycerate in the product has been determined. It has been shown that the rational heating temperature is 145 °C. The dependence of potassium glycerate concentration in the resulting product on the following conditions of the process has been established: a change in the molar concentration of glycerin and a reaction mixture heating duration. Such rational conditions for obtaining potassium glycerate have been defined as a molar concentration of glycerin of 60 % and a heating duration of 4 hours. The experimentally established concentration of potassium glycerate in the product under these conditions was 75.77 %. For potassium glycerate, the melting point (69 °C) and the mass fraction of moisture (0.8 %) have been determined. The results of experimental studies would make it possible to obtain potassium glycerate directly at enterprises where the glycerates of metals are used, from available raw materials, under rational conditions. The defined conditions for obtaining potassium glycerate could make it possible to efficiently utilize material and energy resources.Документ Rational parameters of waxes obtaining from oil winterization waste(PC Тесhnology сеntеr, 2020) Sytnik, Natalia; Kunitsia, Ekaterina; Mazaeva, Viktoria; Chernukha, Anton; Kovalov, Pavlo; Grigorenko, Natalia; Gornostal, Stella; Yermakova, Olena; Pavlunko, Mykola; Kravtsov, MikhailProduction of waxes from spent perlite, which is a waste of sunflower oil winterization, is studied. Winterization is characterized by significant losses of oil with filter powders, and waste utilization is an environmental and economic problem. At the same time, winterization waste contains valuable components – wax and oil, which can be used in different ways. The content of waxes in spent perlite using hexane (18 %), as well as the quality indicators of the obtained wax: melting point 70 °C, saponification number 115 mg KOH/g, acid number 2.6 mg KOH/g, mass fraction of moisture 0,82 % are determined. Spent perlite was treated with a solution of sodium chloride during boiling, settling of the obtained mass, washing and drying of wax. The dependence of the yield and melting point of the extracted waxes on the processing parameters: the concentration of sodium chloride solution, temperature and duration of settling is found. Rational conditions for spent perlite processing are determined: the concentration of sodium chloride solution – 7.5 %, settling temperature – 20 °C, settling duration ‑ 10 hours. The experimentally determined wax yield at this point is 14.3 %. Quality indicators of the wax sample obtained under rational conditions are studied: melting point 68 °С, saponification number 110 mg KOH/g, acid number 2.8 mg KOH/g, mass fraction of moisture 0.85 %. These values correlate with the data for wax extracted using hexane, as well as with reference data on the quality of beeswax and sunflower wax. The data obtained allow recycling spent perlite without organic solvents, which makes the process more environmentally friendly and cost-effective, as well as solves environmental problems associated with the utilization of winterization waste.Публікація Determination of the influence of natural antioxidant concentrations on the shelf life of sunflower oil(PC Тесhnology сеntеr, 2020) Sytnik, Natalia; Kunitsia, Ekaterina; Mazaeva, Viktoria; Chernukha, Anton; Bezuglov, Oleg; Bogatov, Oleg; Beliuchenko, Dmytr; Maksymov, Andrii; Popov, Mykola; Novik, I. O.The influence of natural antioxidants from different types of vegetable raw materials on the processes of oxidative and hydrolytic spoilage of sunflower oil during storage is studied. Plant antioxidants are more environmentally friendly and safer than synthetic ones. Green tea leaves and oak bark were used as vegetable raw materials. Water-ethanol extracts from vegetable raw materials were added to oil samples in experimental concentrations. The samples were stored in the laboratory conditions at the temperature of (20±2) °C. The study was performed for 5 months. The values of the acid and peroxide numbers were determined. The most effective blend of antioxidants showed the increase in the acid number from 0.12 to 0.20 mg KOH/g (concentration of green tea extract – 0.05 %, without the addition of oak bark extract). According to the values of the peroxide number, the most effective blends of antioxidants were the experiment points with the following green tea extract:oak bark extract ratio: (0.05:0.05) %, (0.025:0.025) %, (0.025:0.05) %, (0.05:0.025) %. To determine the induction period of oil and, accordingly, its shelf life under experimental conditions, the values of the peroxide numbers were used. It is rational to use extractives from oak bark and green tea under the following conditions: the concentration of each of the antioxidant extracts in terms of dry matter – (0.025‑0.04) %. The maximum induction period is 100 days. The efficiency of natural antioxidants in terms of the concentration of oak bark and green tea extracts is 0.05 and 0.025 %, respectively, was compared to the effectiveness of the corresponding concentration of one of the synthetic antioxidants – butylhydroxyanisole. When using butylhydroxyanisole, the induction period of oil was 65 days, and when using natural antioxidants – 74 days.