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  • Ескіз
    Документ
    Influence of structural descriptions of underbody of bicarbonate columns on duration of period of their operation and ecologization of process
    (РС Tесhnology Cеntеr, 2021) Porokhnia, Mykola; Shestopalov, Oleksii; Bukhkalo, Svitlana; Novozhylova, Tetiana
    Object of research: optimization of the operation period of bicarbonate columns by optimizing their design features. Investigated problem: increasing the efficiency, environmental friendliness and dura tion of the bicarbonate columns by optimizing the design of the sludge discharge unit. Main scientific results: the article analyzes the main design features of bicarbonate columns for the production of purified sodium bicarbonate. A relationship has been es tablished between the design of the apparatus, the intensity of mixing and the duration of the apparatus operation without stopping for washing. On the basis of the existing prob lems, laboratory and industrial experiments were carried out at one of the soda plants, aimed at increasing the efficiency of operation of the bicarbonate columns of the purified sodium bicarbonate shop. So, due to the modernization of the design of the sludge un loading unit and the identification of the optimal amount and month of the location of the mesh trays, an increase of 1.5-2 times in the duration of operation of the columns without stopping for washing was achieved. This contributed to an increase in plant productivity and environmental friendliness of the process due to a decrease in the amount of liquid waste generated during the washing of the column equipment. Area of practical use of the research results: enterprises for the production of purified sodium bicarbonate of food and pharmaceutical quality. Innovative technological product: design solutions for bicarbonate columns and the technology of carbonization of soda-bicarbonate solution for the production of purified sodium bicarbonate. Scope of application of the innovative technological product: soda production, food and pharmaceutical industries.
  • Ескіз
    Документ
    Defining features in the kinetics of sodium carbonate-bicarbonate solution carbonization and the quality of the resulting sodium bicarbonate crystals
    (Технологический центр, 2021) Porokhnia, Mykola; Tseitlin, Musii; Bukhkalo, Svitlana; Panasenko, Vladimir; Novozhylova, Tetiana
    This paper reports a study into the influence of temperature and gas consumption on the carbonization kinetics (saturation with carbon dioxide) of sodium carbonate-bicarbonate solution. The study also examined the quality and speed of crystal formation in this process. This research is predetermined by the environmental problems faced by modern enterprises that produce purified sodium bicarbonate – an insufficient degree of carbonization and, as a result, excessive air pollution with carbon dioxide, which did not participate in the reaction during the process. This study addresses these particular issues. As a result of using specialized laboratory equipment, it was found that an increase in the absorbent temperature from 79 to 85 °C leads to a decrease in the maximum degree of carbonization of the solution from 64 to 59 %. In contrast, the quality of the resulting sodium bicarbonate crystals improves but only in the range from 79 to 82 °C. With a further increase in temperature, the quality stabilizes. It is shown that the carbonization rate increases with increasing specific consumption of the absorbent (carbon dioxide) and is characterized by a negative correlation with the value of oversaturation of the absorbent in terms of NaНCO₃. The quality of sodium bicarbonate crystals decreases with increasing gas velocity. Thus, it was reasonable to assume that the established dependence of the kinetics of carbonization of Na₂CO₃ and NaНCO₃ solution on the gas velocity in the apparatus is explained by the inhibition of СО₂ absorption, which is caused by the diffusion resistance of sodium bicarbonate crystallization. To improve the quality of crystals and the productivity of carbonization by reducing the supersaturation in terms of NaНCO₃, it is recommended to introduce a seed crystal in the zone of binding of crystals in the carbonization columns.