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Документ Identification of the oxidation and hydrolysis products content influence on the rapeseed oil oxidation induction period(Technology center PC, 2024) Stankevych, Serhii; Gorbunov, Kostiantyn; Zabrodina, Inna; Popov, Mykola; Kalyna, Viktoriia; Novozhylova, Tetiana; Falalieieva, Tetiana; Ovsiannikova, Tetiana; Ponomarova, Maryna; Zolotarov, AndriiThe object of the study is the dependence of the induction period of rapeseed oil on the content of oxidation and hydrolysis products. A feature of the work is determining the approximation dependence of the induction period of accelerated oxidation of refined rapeseed oil on the content of primary oxidation products and free fatty acids. This is useful when predicting the shelf life of refined rapeseed oil. It was determined that both factors negatively affect the oxidation stability of refined rapeseed oil. An increase in the peroxide value decreases the induction period of model oil samples by 32.8512 units for each additional mmol ½ O/kg. In turn, increasing the acid value of oil samples reduces the induction period by 19.8424 units for each additional mg KOH/g. Different oxidation dynamics of model samples of refined rapeseed oil with tocopherol were revealed, depending on the concentration of primary oxidation and hydrolysis products. The obtained data are explained by the fact that the primary lipid oxidation products are unstable and quickly decompose to form free radicals. These radicals initiate further lipid oxidation, resulting in reduced oil quality. In addition, free fatty acids are more reactive than triglycerides and are more easily oxidized. A feature of the obtained results is the possibility of modeling processes that affect the oxidation stability of refined rapeseed oil. From a practical point of view, the research results allow initiating measures to maintain the safety of oil-containing food products based on refined rapeseed oil. An applied aspect of using the scientific results is the possibility of rationalizing the storage conditions of refined rapeseed oil to maximize its shelf life and increase competitiveness.Документ Development of extruded animal feed based on fat and oil industry waste(Технологічний центр, 2023) Petik, Ihor; Litvinenko, Olena; Kalyna, Viktoriia; Illinska, Olha; Raiko, Valentina; Filenko, Olesia; Lutsenko, Maryna V.; Romanova, Tetiana; Svishchova, Yana; Ivakin, OleksiiThe paper considers the way to solve the problem of processing waste from the oil and fat industry, namely sunflower and soybean meals, which are a source of many valuable substances. The peculiarity of the work lies in determining the rational ratio of the base components of extruded animal feed, which is an important aspect of obtaining highquality competitive products. The research object is the use of oil and fat industry waste in extruded animal feed technology. The rational ratio of the components of extruded animal feed has been determined. The rational ratio of animal feed components is: sunflower meal – 0.40 parts by weight; soybean meal – 0.25 parts by weight; oatmeal – 0.35 parts by weight. The animal feed sample with justified composition corresponds to the commercial analogue in terms of porosity (72 % and 76 %, respectively) and cost ($285/t and $285/t, respectively). In addition, the extruded feed with the developed composition exceeds the commercial analogue in terms of protein content by 3.2 times and essential amino acids content by 2.9 times. The obtained data are explained by the use of a complex of components, namely oil and fat waste and starch-containing grain raw materials with various limiting amino acids and various technological features of the extruded mass of their mixture. The feature of the obtained results is the possibility to control the technological characteristic (porosity) of the finished product depending on the components ratio, which allows changing product characteristics according to consumer requirements. The research results make it possible to efficiently process secondary products of oilseed processing into a new competitive marketable product. From a practical point of view, the technology makes it possible to reduce the cost of storage/utilization of industry waste, get additional income from new products sales and improve environmental conditions. The applied aspect of using the scientific result is the possibility to create a range of animal feed with different technological indicators depending on the components ratio.Документ Investigation of the intensive technology of food sprouts using organic acids(Scientific Route, Estonia, 2020) Kovaliova, Olena; Tchursinov, Yuriy; Kalyna, Viktoriia; Khromenko, Tatyana; Kunitsia, EkaterinaThe features of the intensive technology of getting food sprouts with organic acids as an intensifier of germination were studied. The aim was to establish the features of the intensive technology of producing sprouts of different crops with using organic acids at germination (butanedioic, 3-pyridine carbonic, pteroylglutamic). It is important to search new and safe germination stimulators of universal use. Such substances are just the studied organic acids, because positive changes of quality parameters of a ready product are traced at their use in the sprout technology. There was studied the sprout technologies that includes washing, disinfection, step-by-step air-water soaking of grains from different crops and their germination. As a disinfectant and growth stimulator at the stage of grain material soaking, there were used water solutions of the organic acids in the concentration diapason from 0.025 to 2.5 g/l. Due to their use, it became possible to get high-quality healthy food products, namely sprouts of different crops. Organic acid solutions stimulatethe germination process and allow to get an essentially higher amount of high-quality sprouts in shorter terms without chemical toxic admixtures. The research results of the influence of the mentioned organic acids on germination indices of different grains materials are presented. Optimal values of concentrations of active substances in solutions have been established. Comparing with the classic technology of using these acids as a growth stimulator for sprouts allows to decrease the total duration of material germination in 1.5–2 times. Due to that it becomes possible to initiate the industrial production of sprouts. The experimental studies proved the effectiveness of using organic acids at getting living sprouts. It is demonstrated, that their use allows not only to intensify grains germination, but also favors more active formation of sprouts. The presented technology of producing sprouts of different crops is innovative. The obtained grain raw materials may be used independently or as an important component of new food products.Документ Technology development of fatty acids obtaining from soapstok using saponification(PC Тесhnology сеntеr, 2021) Sytnik, Natalia; Kunitsia, Ekaterina; Kalyna, Viktoriia; Petukhova, Olena; Ostapov, Kostiantyn; Ishchuk, Volodymyr; Saveliev, Dmytro; Kovalova, Tetiana; Kostyrkin, Oleg; Petrova, OlenaThe processing of oil refining waste is essential from economic and environmental points of view. An important issue is the processing of soapstock to extract fatty acids, which are raw materials for various industries. The two-stage method of fatty acids obtaining from soapstock using saponification with sodium hydroxide solution and decomposition with sulfuric acid is investigated. The peculiarity of the work is the study of the influence of soapstock saponification conditions on the key efficiency indicators of fatty acid extraction: yield and neutralization number. A sample of soapstock was obtained as a result of alkaline neutralization of sunflower oil. Soapstock quality corresponds to DSTU 5033 (CAS 68952-95-4): mass fraction of total fat – 68.5 %, fatty acids – 62.6 %, neutral fat – 5.9 %. Rational saponification conditions were determined: duration (85 min.) and concentration of sodium hydroxide solution (45 %). After saponification, the soapstock was subjected to decomposition with sulfuric acid under the following conditions: temperature 90 °C, duration 40 min. Under the rational saponification conditions, the yield of fatty acids (91.8 %) and the neutralization number (187.1 mg KOH/g) were determined. The obtained fatty acids correspond to the first-grade fatty acids according to DSTU 4860 (CAS 61788-66-7). Acid indicators: mass fraction of moisture and volatile substances – 1.5 %, mass fraction of total fat – 98.0 %, cleavage depth – 69.2 % oleic acid. The use of the soapstock saponification stage before decomposition leads to an improvement in the quality indicators and an increase in the neutralization number of fatty acids by 4 %, yield – by 16.2 %. The results of the study make it possible to produce fatty acids from soapstock by two-stage technology with high yield and neutralization number.Документ Rational conditions of fatty acids obtaining by soapstock treatment with sulfuric acid(PC Тесhnology сеntеr, 2021) Sytnik, Natalia; Kunitsia, Ekaterina; Mazaeva, Viktoria; Kalyna, Viktoriia; Chernukha, Andrii; Vazhynskyi, Serhii; Yashchenko, Oleksandr; Maliarov, Murat; Bogatov, Oleg; Bolibrukh, BorysAs a result of alkaline neutralization of oils, a significant amount of soapstock is formed, the utilization of which creates an environmental and economic problem. The production of fatty acids from soapstock using sulfuric acid decomposition is investigated in this work. The peculiarity of the work is the determination of regression dependences of the yield and neutralization number of fatty acids on the soapstock processing conditions: temperature and duration. Soapstock obtained after neutralization of sunflower oil was used as raw material. Soapstock indicators: mass fraction of moisture – 15.4 %, total fat – 71.9 %, fatty acids – 64.5 %, neutral fat – 7.4 %. Rational conditions of soapstock processing are determined: temperature (90–95) °С, duration 40 min. Under these conditions, the fatty acid yield is 79.0 %, the neutralization number is 180.0 mg KOH/g. Quality indicators of the obtained fatty acids: mass fraction of moisture and volatile substances – 1.8 %, mass fraction of total fat – 97.0 %, cleavage depth – 64.5 % of oleic acid, the presence of mineral acids – no. Fatty acids correspond to fatty acids of the first grade according to DSTU 4860 (CAS 61788-66-7). An increase in the temperature and duration of soapstock contact with sulfuric acid increases the yield and neutralization number of fatty acids. This is due to a decrease in the viscosity of the reaction medium, an increase in the depth of cleavage of soapstock soaps with sulfuric acid, an increase in the intensity and duration of mass transfer. The developed rational conditions allow obtaining fatty acids from soapstock, which correspond in composition to fatty acids from refined deodorized sunflower oil. The results allow solving a number of economic and environmental problems associated with soapstock utilization and can be implemented in oil refineries and fatty acid production.Документ Implementation of the plasmochemical activation of technological solutions in the process of ecologization of malt production(PC Тесhnology сеntеr, 2020) Kovaliova, Olena; Pivovarov, Olexandr; Kalyna, Viktoriia; Tchoursinov, Yuriy; Kunitsia, Ekaterina; Chernukha, Anton; Polkovnychenko, Dmytro; Grigorenko, Natalia; Kurska, Tetiana; Yermakova, OlenaThis study has established patterns in the plasmochemical activation of technological solutions in the process of malt production. Of importance is the application of innovative technologies to purify water and technological solutions used at malt enterprises that consume large quantities of water resources. A promising technology is the plasmochemical treatment of water and technological solutions in order to purify them and, partially or completely, destroy pathogenic microflora. Due to the use of plasmochemical activation, it has become possible not only to improve the malting process but also to reduce the consumption of water resources for technological purposes by 2‒3 times. This is achieved by improving the technological malting process and by the possibility of reuse of wastewater after its filtering and plasmochemical treatment. The experimental laboratory tests have proven the effectiveness of using plasmochemical activation of technological solutions in order to improve the qualitative indicators of wastewater and the possibility of reuse of such solutions after their plasmochemical activation. Applying the proposed method for treating technological solutions decreased the level of contamination of wastewater from malt production. Sewage contamination after activation decreased. Thus, pollution indicators decreased as follows: per dry residue – by 65‒95 %; the content of suspended substances – by 33‒66 %; residue after roasting – by 58‒79 %; total nitrogen – by 58‒80 %; P2O5 (phosphorus) – by 75‒88 %; K2O (potassium) – by 75‒ 92 %; CaO (calcium) – by 81‒92 %; Na2O – by 67–83 %; Cl- – not detected; oxidation – by 78‒95 %; BOC5 (biochemical oxygen consumption) ‒ by 92‒97 %; pH became alkaline. In plasmochemical treatment, there is a disinfection of wastewater, namely, during an activation mode of 60 min the phytopathogenic microflora (Aspergillus, Alternaria, Penicillium, Fusarium, Mucor) were destroyed. This indicates the effectiveness of the purification and decontamination of technological solutions. Its application is the key to the environmental safety of malt production when all its stages meet the requirements of "green" technologies.Документ Identification of patterns in the production of a biologically-active component for food products(PC Тесhnology сеntеr, 2020) Kovaliova, Olena; Tchoursinov, Yuriy; Kalyna, Viktoriia; Koshulko, Vitalii; Kunitsia, Ekaterina; Chernukha, Anton; Bezuglov, Oleg; Bogatov, Oleg; Polkovnychenko, Dmytro; Grigorenko, Natalia; Polkovnychenko, DmytroThe study reported here has established patterns in the intensive technology for making a biologically active component (the sprouts of legumes) whose germination involved natural fruit acids (citric, malic, grape). The choice of high-quality and safe stimulants is important for the germination of different grain raw materials. Such substances are the fruit acids of natural origin. Their application has made it possible to obtain a high-value component for healthy foods, namely, the sprouts of a variety of legumes. The experimental research has proven the effectiveness of using fruit acids as the effective intensifiers and disinfectants for the process of obtaining the legume sprouts. It has been shown that their use makes it possible not only to intensify the germination of legumes but also contributes to the more active formation of sprouts, and disinfects the seedbed. Thus, the use of aqueous solutions of fruit acids at the concentration of 0.25–1.25 % led to an increase in the following indicators: the germination energy, by 4–7 %; the ability to germinate, by 5–8 %; the length of the sprouts, by 3–11 mm; the weight of the sprouts, from 1 to 12 % depending on the crop. In addition, the composition of the sprouts has been investigated, which confirmed the biological usefulness and rationality of their introduction to the composition of food products as a biologically active component. The reported study has shown that they contain the elevated content of amino acids (by 3–50 % depending on the amino acid), vitamins(В1, В2, В3, В6, В12, РР, Е, С, А), the high content of protein (32 %) and extractive substances (44 %). This testifies to the biological and nutritional value of the sprouts obtained using intensive technology. The investigated technology for making legumes sprouts is innovative. The sprouts obtained can become highly nutritious components for new health food products.Документ Processing of ethanol-containing waste of oil neutralization in the technology of hand cleaning paste(PC тесhnology сеntеr, 2021) Petik, Ihor; Belinska, Anna; Kunitsia, Ekaterina; Bochkarev, Sergiy; Ovsiannikova, Tetiana; Kalyna, Viktoriia; Chernukha, Anton; Ostapov, Kostiantyn; Grigorenko, Natalia; Petukhova, OlenaThe graphical dependence of the washing capacity of ethanol-containing soapstock on the concentration in an aqueous solution and the temperature of interaction with the polluted material has been determined. It is proposed to use a 40 % aqueous solution of ethanol-containing soapstock in the hand cleaning paste technology. This soapstock solution has a washing capacity of 92–98 % at the temperature of interaction with the polluted material of 25–40 °C. The regularity of the effect of the structurant content on the consistency of hand cleaning paste was investigated using an approximating polynomial. This made it possible to substantiate the effective concentration of carboxymethyl cellulose (0.4...0.6 %) and cetysltearyl alcohol (1.8...2.0 %) in the formulation. The obtained regression equation is useful for adjusting the content of structurants in the formulation, depending on the consumer's requirements for the viscosity of the developed detergent. A comparison of the quality indicators of the developed hand cleaning paste based on ethanol-containing soapstock with a sample of similar “Primaterra Automotive” commercial hand cleaning paste was carried out. The quality indicators of the developed paste are as follows: effective viscosity at 20...22 °С – 32.0 Pa∙s; foaming capacity – 23 mm, foam stability – 62.0 %; washing ability – 92.0 %. It was determined that these quality indicators do not differ significantly in the developed detergent and commercial analogue. The data obtained indicate the prospects of processing ethanol-containing soapstock into the hand cleaning paste based on natural surfactants. The developed detergent due to the content of ethanol, glycerin and hydrogen peroxide has antiseptic properties, which is a competitive advantage among analogues. Such utilization of ethanol-containing soapstock makes the process of oil neutralization environmentally safe and economically viable.Документ Improvement of the technology of fatty acids obtaining from oil and fat production waste(PC Technology center, 2022) Kalyna, Viktoriia; Stankevych, Serhii; Myronenko, Liliia; Hrechko, Andrii; Bogatov, Oleg; Bragin, Oleksandr; Romanov, Oleksii; Ogurtsov, Yuriy; Semenov, Evgeny; Filenko, OlesyaFatty acids are an important component in the pharmaceutical, food, chemical industries. The production of various types of products requires a certain purity and quality of fatty acids. To obtain these compounds, it is promising to use soapstocks, which are waste products of alkaline refining of oils. The peculiarity of the work lies in determining the effect of the process parameters of soapstock decomposition with sulfuric acid on the saponification number, which is an important production characteristic of fatty acids. The study used sunflower soapstock according to DSTU 5033 (CAS 68952-95-4) with a mass fraction of total fat of 69.5 %, fatty acids – 64.5 %. The soapstock was treated with a sulfuric acid solution at a temperature of 90 °C, the process duration was 40 min. Rational parameters of soapstock treatment were determined: concentration of sulfuric acid in the reaction mass is 80 %, concentration of an aqueous solution of sulfuric acid – 50 %. In the experiment interval, the settling duration of the reaction mass does not affect the saponification number of fatty acids. The settling time of 1 hour is effective for the isolation of fatty acids. Under these conditions, the saponification number of fatty acids was 186.4 mg KOH/g. The acids correspond to fatty acids of the first grade according to DSTU 4860 (CAS 61788-66-7): mass fraction of moisture and volatile substances – 1.2 %, mass fraction of total fat – 97.5 %, cleavage depth – 95.0 % oleic acid. The obtained data allow rational and most efficient use of the reagent – sulfuric acid. The results of the work make it possible to reduce the duration of fatty acids obtaining from soapstocks, since the efficiency of the process with the minimum duration of mass settling has been confirmed. The improved technology of soapstock decomposition makes it possible to obtain a valuable product – high-quality fatty acids under rational conditions.