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Документ Technology development of fatty acids obtaining from soapstok using saponification(PC Тесhnology сеntеr, 2021) Sytnik, Natalia; Kunitsia, Ekaterina; Kalyna, Viktoriia; Petukhova, Olena; Ostapov, Kostiantyn; Ishchuk, Volodymyr; Saveliev, Dmytro; Kovalova, Tetiana; Kostyrkin, Oleg; Petrova, OlenaThe processing of oil refining waste is essential from economic and environmental points of view. An important issue is the processing of soapstock to extract fatty acids, which are raw materials for various industries. The two-stage method of fatty acids obtaining from soapstock using saponification with sodium hydroxide solution and decomposition with sulfuric acid is investigated. The peculiarity of the work is the study of the influence of soapstock saponification conditions on the key efficiency indicators of fatty acid extraction: yield and neutralization number. A sample of soapstock was obtained as a result of alkaline neutralization of sunflower oil. Soapstock quality corresponds to DSTU 5033 (CAS 68952-95-4): mass fraction of total fat – 68.5 %, fatty acids – 62.6 %, neutral fat – 5.9 %. Rational saponification conditions were determined: duration (85 min.) and concentration of sodium hydroxide solution (45 %). After saponification, the soapstock was subjected to decomposition with sulfuric acid under the following conditions: temperature 90 °C, duration 40 min. Under the rational saponification conditions, the yield of fatty acids (91.8 %) and the neutralization number (187.1 mg KOH/g) were determined. The obtained fatty acids correspond to the first-grade fatty acids according to DSTU 4860 (CAS 61788-66-7). Acid indicators: mass fraction of moisture and volatile substances – 1.5 %, mass fraction of total fat – 98.0 %, cleavage depth – 69.2 % oleic acid. The use of the soapstock saponification stage before decomposition leads to an improvement in the quality indicators and an increase in the neutralization number of fatty acids by 4 %, yield – by 16.2 %. The results of the study make it possible to produce fatty acids from soapstock by two-stage technology with high yield and neutralization number.Документ Rational conditions of fatty acids obtaining by soapstock treatment with sulfuric acid(PC Тесhnology сеntеr, 2021) Sytnik, Natalia; Kunitsia, Ekaterina; Mazaeva, Viktoria; Kalyna, Viktoriia; Chernukha, Andrii; Vazhynskyi, Serhii; Yashchenko, Oleksandr; Maliarov, Murat; Bogatov, Oleg; Bolibrukh, BorysAs a result of alkaline neutralization of oils, a significant amount of soapstock is formed, the utilization of which creates an environmental and economic problem. The production of fatty acids from soapstock using sulfuric acid decomposition is investigated in this work. The peculiarity of the work is the determination of regression dependences of the yield and neutralization number of fatty acids on the soapstock processing conditions: temperature and duration. Soapstock obtained after neutralization of sunflower oil was used as raw material. Soapstock indicators: mass fraction of moisture – 15.4 %, total fat – 71.9 %, fatty acids – 64.5 %, neutral fat – 7.4 %. Rational conditions of soapstock processing are determined: temperature (90–95) °С, duration 40 min. Under these conditions, the fatty acid yield is 79.0 %, the neutralization number is 180.0 mg KOH/g. Quality indicators of the obtained fatty acids: mass fraction of moisture and volatile substances – 1.8 %, mass fraction of total fat – 97.0 %, cleavage depth – 64.5 % of oleic acid, the presence of mineral acids – no. Fatty acids correspond to fatty acids of the first grade according to DSTU 4860 (CAS 61788-66-7). An increase in the temperature and duration of soapstock contact with sulfuric acid increases the yield and neutralization number of fatty acids. This is due to a decrease in the viscosity of the reaction medium, an increase in the depth of cleavage of soapstock soaps with sulfuric acid, an increase in the intensity and duration of mass transfer. The developed rational conditions allow obtaining fatty acids from soapstock, which correspond in composition to fatty acids from refined deodorized sunflower oil. The results allow solving a number of economic and environmental problems associated with soapstock utilization and can be implemented in oil refineries and fatty acid production.Документ Development of amino acid balanced food systems based on wheat flour and oilseed meal(PC тесhnology сеntеr, 2020) Papchenko, Victoriia; Matveeva, Tatiana; Bochkarev, Sergiy; Belinska, Anna; Kunitsia, Ekaterina; Chernukha, Anton; Bezuglov, Oleg; Bogatov, Oleg; Polkovnychenko, Dmytro; Shcherbak, SergeyThe analysis of the main methods of increasing the nutritional and biological value of wheat flour has been conducted. Considerable attention is paid to the issue of adjusting the protein content in flour due to additives. The relevance of improving the amino acid composition of flour protein is emphasized. The feasibility of comprehensive studies for the development of food system formulations with a balanced amino acid composition based on wheat flour and oilseed meal is substantiated. The amino acid content has been experimentally determined and the biological value of raw materials proteins for food systems which are sunflower and soybean meal has been calculated. The mixture composition of sunflower and soybean meal with an improved amino acid composition has been scientifically substantiated. It has been found that the protein composition of the meal mixture is maximally close to the reference in terms of the content of leucine, lysine and the amount of sulfur-containing amino acids (methionine, cystine). The score of isoleucine, tryptophan, phenylalanine and tyrosine in the protein composition of oilseed meal is 1.1–1.47 times higher than the reference. The amino acid composition has been calculated and the biological value of the protein of food systems containing 80–90 % wheat flour and 10–20 % composition of soybean and sunflower meal with improved amino acid composition has been determined. It has been found that the formulation of the food system containing 20 % of the composition of meal mixture and 80 % of wheat flour has the greatest biological value in comparison with wheat flour. In this food system, the limited amino acids – lysine and sulfur-containing (methionine and cystine) are the closest to the reference one and are 67.68 % and 70.12 %. The fatty acid composition has been experimentally determined. The biological effectiveness of the fats of the developed food systems has been calculated. The closest to the fatty acid ratio recommended by nutritionists is the food system with a ratio of meal mixture: wheat flour of 20:80. The resulting formulations of food systems will be useful in technologies of flour products with high biological value.