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  • Ескіз
    Документ
    Influence of determination accuracy of the build step on the efficiency of adaptive slising group of products for layered manufacturing
    (Національний технічний університет "Харківський політехнічний інститут", 2022) Garashchenko, Yaroslav; Harashchenko, O.
    Research results on improving the efficiency of the developed algorithm for adaptive layer-by-layer dissection are presented on the example of 3D models group placed in the workspace of an additive setup. This algorithm for 3D model adaptive cutting allows you to increase the productivity of the process and adjust the accuracy of manufacturing products, taking into account their geometry, by setting a rational value of the variable building step for each individual lowering of the work platform. Building step is calculated taking into account the distribution of the direction of surfaces normal of products group (relative to the construction direction) that fall into the current layer. The developed algorithm provides for some truncation of this distribution, which makes it possible to further increase the building step and, accordingly, reduce the number of layers. Thus, conditions can be created for rational support and given reduction in building time. This achieves a reduction in building time compared to existing strategies for variable dissection. Estimate of efficiency of adaptive layer-by-layer dissection was carried out taking into account the accuracy of determining (setting) building step in relation to 5options for placing 3D models of industrial products in workspace. Comparative analysis of dissection options was performed by the number of layers and assessment of deviations from of surfaces correct shape. Increase in the efficiency of layer-by-layer shaping process with increased accuracy in determining variable step of building a group of complex products placed in workspace of installation has been revealed. This research was developed at the Department of "Integrated Technologies of Mechanical Engineering" named after M. Semko of NTU "KhPI".
  • Ескіз
    Документ
    Evaluation of performance efficiency of packing a group of products in the workplace of additive machine using a genetic algorithm
    (Національний технічний університет "Харківський політехнічний інститут", 2022) Garachenko, Ya.
    Research results of possibilities of packing a group of 3D-models of products in a layered build space using a genetic algorithm are presented. It is proposed to determine the efficiency of the optimization problem of rational arrangement of 3D-models group in the workspace of additive machines depending on the number of loaded products. Condition for efficient use of the layered build workspace is the minimum number of layers per product and the largest relative filling. Such criteria are important, for example, for SLS/SLM technologies. Examples of evaluation based on the analysis of derived voxel 3D model of the workspace with located products are considered. Industrial products with different geometrical complexity were selected as test 3D models. This approach allowed to perform a comparative analysis of the results depending on the design features of products. The practical realization was performed in the subsystem of packing 3D-models in a workspace, which is part of the technological preparation system for the manufacture of complex products by additive methods. This system was developed at the Department of "Integrated Technologies of Mechanical Engineering" named after M. Semko of NTU "KhPI".
  • Ескіз
    Документ
    Evaluation of the forecasted efficiency of performance of rational orientation of the product in the workspace of additive installations
    (Національний технічний університет "Харківський політехнічний інститут", 2021) Garashchenko, Yaroslav; Zubkova, N. V.
    Preliminary evaluation of the predicted efficiency of the optimization problem of the rational orientation of the product in the working space of layered construction of additive units is proposed to perform based on the analysis of the original triangulation 3D-model of a complex product by its spherical mapping. The condition of reflection on the sphere is that the values of angles in the spherical coordinate system for the faces normal of the triangulated model of product fall into the range of values of a certain triangular face of the sphere model. Examples of evaluation based on the analysis of spherical mapping of the original 3D model of products are considered. Industrial products with different surface complexity were selected as test 3D models. This approach allowed to perform a comparative analysis of the results depending on the design features of the products. The practical implementation was performed in the subsystem of visual assessment of geometric characteristics of triangulated 3D-models, which is part of the technological preparation system for the complex product manufacture by additive methods. This system was developed in NTU "KhPI" Department of Integrated Technologies of Mechanical Engineering named after M.F. Semko.
  • Ескіз
    Документ
    Оценка технологичности конструкции изделий, получаемых с помощью аддитивных технологий
    (НТУ "ХПИ", 2017) Гаращенко, Ярослав Николаевич
    Представлены задачи технологической подготовки изготовления изделий с использованием аддитивных технологий. Рассмотрена возможность оценки технологичности конструкции изделий на основе анализа исходной 3D модели по составляющим сложности изделия: геометрической, структуры материалов, иерархической и функциональной. Разработана система показателей, позволяющих определять технологичность при отработке конструкции изделия. На этапе технологической подготовки предложенная система показателей позволяет выполнять задачи по рациональному выбору способа и стратегии изготовления.