Кафедра "Інтегровані технології машинобудування ім. М. Ф. Семка"
Постійне посилання колекціїhttps://repository.kpi.kharkov.ua/handle/KhPI-Press/3115
Офіційний сайт кафедри http://web.kpi.kharkov.ua/cutting
Від 2005 року кафедра має назву "Інтегровані технології машинобудування" ім. М. Ф. Семка, попередня назва – "Різання матеріалів та різальні інструменти".
Кафедра заснована в 1885 році. Свої витоки вона веде від кафедри механічної технології (у подальшому – кафедра загального машинобудування, кафедра холодної обробки матеріалів, кафедра різання матеріалів та різальних інструментів).
Засновником і першим завідувачем кафедри був фундатор технологічної підготовки інженерів-механіків в ХТПІ Костянтин Олексійович Зворикін.
Кафедра входить до складу Навчально-наукового інституту механічної інженерії і транспорту Національного технічного університету "Харківський політехнічний інститут і є провідним науково-дослідним і освітнім центром України в галузі високих інтегрованих технологій у машинобудуванні. У науковій школі кафедри різання матеріалів підготовлені 18 докторів технічних наук і 104 кандидата технічних наук.
У складі науково-педагогічного колективу кафедри працюють: 3 доктора технічних наук, 9 кандидатів технічних наук; 3 співробітника мають звання професора, 6 – доцента.
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Документ Reducing the energy capacity of diamond spark grinding by application of solid lubricant(Editura "Academica Brâncuşi", 2020) Gutsalenko, Yu. G.; Iancu, Cătălin; Rudnev, Alexander ; Strelchuk, R. M.Diamond spark grinding is known for lower thermo-mechanical stress of mass micro-cutting in the processing zone compared to conventional diamond grinding. This made it possible to propose the organization of the process using the minimum lubrication methodology as an alternative to the conventional jet watering of the treatment zone with water-based lubricating and cooling technological agents. On the example of using an equilibrium mixture of stearin and sebacic acid, it is shown that the introduction of a solid lubricant reduces the ene rgy intensity of diamond spark grinding in comparison with its support with conventional jet watering. The main explanation for this is to reduce the tribological and thermo-mechanical load on the cutting grains and the working surface of the grinding wheel as a whole due to the application of solid lubricant directly to the working contact surface of the tool. The results of the performed experiments make it possible to predict thermo-physically and physic-mechanically intensified schemes of defect-free diamond spark grinding of hard alloys and other difficult-to-machine materials, in particular, with increased contact pressures or cutting speeds. The development of oriented material science practical recommendations in this direction involves additional research with control of the physical quality of the treated surface.Документ Ecological and economic aspects of water resources saving in mechanical processing of the modern century(ТОВ "Планета-Прінт", 2021) Shelkovoy, A. M.; Rucki, М.; Gutsalenko, Yu. G.; Rudnev, O. V.; Ivkin, V. V.Документ Modern approaches to the transition to the technology of minimal lubrication in abrasive machining(ТОВ "Планета-Прінт", 2021) Gutsalenko, Yu. G.; Iancu, C. G.; Ivkin, V. V.; Rudnev, O. V.; Sevidova, O. K.Документ Research of qualitaty indicators of non-evolvent gears(Public Organization Foundation for Economic Initiatives, Budapest, Hungary, 2020) Tretyak, T. E.; Gutsalenko, Yu. G.; Mironenko, A. L.; Mironenko, S. A.The article describes the method of obtaining the mating surfaces of the teeth of non-involute gears as envelopes of the specified surfaces of the teeth of the tools. A scheme for forming pairs of non-involute gears, from which a gearing can be composed, is proposed. The results of the study of the pressure ratio between the teeth of a gear and the overlap ratio of gears when choosing the shape of the tooth profiles are presented.Документ Formation of working surfaces and research of qualitative indicators of non-evolvent gears (review and prospects of development)(Baltija Publishing, Riga, Latvia, 2020) Gutsalenko, Yu. G.; Tretyak, T. E.From the standpoint of the development of possibilities of application in theory and practice, the works of Prof. B. A. Perepelitsa from Kharkov Polytechnic Institute and his disciples to develop an applied methodology of multiparameter mappings in relation to the profiling and functioning of complex curvilinear objects and transmission mechanisms in mechanical engineering, mainly with examples of gears, are presented. The work substantiates the relevance of the study of gears with a complex noninvolute profile of the side surfaces of the teeth, which in some applications have advantages over involute gears and are devoid of some of their drawbacks associated with quality indicators. A technique for obtaining mating surfaces of the teeth of non-invasive gears as envelopes of the specified surfaces of the teeth of tools is described. A scheme for forming pairs of non-involute gears, from which a gearing can be composed, is proposed. At the same time, diamond-abrasive tools are considered as shaping the working gear profile in its cutting according to the copying scheme and finishing according to the rolling honing scheme. In the first case, the profile of a special shaped tool on a high-strength metal bond is supported by a master electrode according to the scheme of the anodic connection of the tool into the electric circuit of dressing, similar to diamond spark grinding. In the second case, the use of gear wheels-hones on elastic ligaments is shown. It is shown that to obtain the mating surfaces of the teeth of two non-involute gears, two tool rails can be used with the profiles of the side surfaces of the teeth opposite to each other. As a nonlinear profile of the tooth lateral surface of the tool rail, some part of one of the simulated flat kinematic curves is considered. A description of the program developed in accordance with the described method is given, which allows you to calculate the geometric characteristics of the shaped profiles of the gear pair wheels, visualize the shaping process, and also determine the quality indicators of the gearing. Thus, the prerequisites were created for choosing from the resulting geometric modeling of the curve field of such tooth profiles of the tools, which would provide the most rational combination of the tooth profiles of the gears processed by them and the required quality parameters of the gear teeth. The results of the study of the pressure ratio between the teeth of a gear and the overlap ratio of gears when choosing the shape of the tooth profiles are presented. A series of numerical experiments for gearing, formed by pairs of tool rails with different profiles of the side surfaces of the teeth straight, convex and concave, as well as convexconcave were performed. It is shown that non-involute gearing can have large reduced radii of curvature (and consequently smaller pressure coefficients) at the points of tangency of the profiles compared to involute gearing with a slight increase or decrease in the gearing overlap ratio. The most preferable is the variant of the rails with convex and concave tooth profiles, which provides the best values of both quality indicators of the engagement.Документ Mathematical modeling of cutting tool profile for machining of non-involute gears(2019) Tretyak, T. E.; Gutsalenko, Yu. G.; Shelkovoi, A. N.; Mironenko, A. L.; Mironenko, S. A.In this research, the relevance of the study of gears with a complex non-involute profile of the tooth flanks is justified. For the subsequent study of non-involute gearings, the task of mathematical modeling of the profile of a gear-cutting rolling tool for machining of non-involute gear wheels is solved. As a profile of the tooth flank of a rack, a certain section of one of the previously simulated flat kinematic curves is considered. Based on the algorithm for calculating the profile of envelope surfaces, a method for geometric analysis of the process of surfaces shaping by rolling gear cutting tools has been developed. Using computer graphics, the sequential shaping of the teeth space of non-involute gear wheels processed by rolling gear cutting tools with a given tooth profile was studied.Документ Modeling of machining of non-involute gears(Сумський державний університет, 2020) Tretyak, T. E.; Zubkova, N. V.; Gutsalenko, Yu. G.; Mironenko, A. L.; Mironenko, S. A.Документ Mathematical modeling of the profile of a gear cutting rolling tool for machining of non-involute gear wheels(Editura "Academica Brâncuşi", Târgu Jiu, România, 2019) Tretyak, T. E.; Gutsalenko, Yu. G.; Shelkovoi, A. N.; Mironenko, A. L.; Mironenko, S. A.In this article, the relevance of the study of gears with a complex non-involute profile of the tooth flanks is justified. For the subsequent study of non-involute gearings, the task of mathematical modeling of the profile of a gear-cutting rolling tool for machining of noninvolute gear wheels is solved. As a profile of the tooth flank of a rack, a certain section of one of the previously simulated flat kinematic curves is considered. Based on the algorithm for calculating the profile of envelope surfaces, a method for geometric analysis of the process of surfaces shaping by rolling gear cutting tools has been developed. Using computer graphics, the sequential shaping of the teeth space of non-involute gear wheels processed by rolling gear cutting tools with a given tooth profile was studied.