Кафедра "Ливарне виробництво"

Постійне посилання колекціїhttps://repository.kpi.kharkov.ua/handle/KhPI-Press/3124

Офіційний сайт кафедри http://web.kpi.kharkov.ua/lv

Кафедра "Ливарне виробництво" створена у 1927-1928 роках на базі ливарної лабораторії, що існувала в технологічному інституті ще з 1924 року.

Першим завідувачем кафедри став професор Євген Євгенович Фарафонов. Перший випуск спеціалістів-ливарників у кількості 5 осіб, переведених з інших спеціальностей, відбувся у 1928 році.

Кафедра входить до складу Навчально-наукового інституту механічної інженерії і транспорту Національного технічного університету "Харківський політехнічний інститут".

У складі науково-педагогічного колективу кафедри працюють: 4 доктора технічних наук, 1 кандидат технічних наук, 1 доктор філософії; 4 співробітника мають звання професора.

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The choice of the optimal temperature and time parameters of gas nitriding of steel
(ЧП "Технологический Центр", 2016) Al-Rekaby, Dhafer Wadee; Kostyk, Viktoriia; Kostyk, Kateryna; Glotka, Alexandr; Chechel, Mykola
Mathematical modeling of the gas nitriding process allows solving the problems of control of process parameters, prediction of outcomes and development of various treatment conditions, which is quite an urgent issue today. The research was aimed at selecting the optimum temperature and time parameters of gas nitriding of 38Сr2MoAl steel. Optical and electron microscopy showed that the diffusion layer after gas nitriding in the ammonia environment is the nitrided case and the region of internal nitriding. The experimental data showed that the diffusion layer depth varies from 40 to 650 µm in the range of gas nitriding temperatures of 500-560 °С and time of 20-80 hours, while the surface hardness varies within 6.5-10 GPa. The mathematical models in the form of quadratic polynomials, describing the dependence of the depth of the nitrided case and the surface hardness on the temperature and time of gas nitriding were obtained. The mathematical description of the changes in the depth of the nitrided case and surface hardness depending on the changes in the treatment temperature and time, which allows determining the specific conditions of the gas nitriding (temperature and time) based on the desired depth of the diffusion layer or the surface hardness of 38Сr2MoAl steel was constructed.
Development of a combined technology for hardening the surface layer of steel 38Cr2MoAl
(Технологический центр, 2017) Idan, Alaa Fadhil І; Akimov, Oleg; Kostyk, Kateryna
Development of new combined strengthening technologies for treatment of steel surface layer is a topical issue. Influence of conditions of combined hardening treatment on variation of properties of the surface layer of 38Cr2MoAl steel was studied. Experimental data have shown that thickness of the hardened layer of 38Cr2MoAl steel, depending on the process conditions of combined treatment, varied in the range 0.18 to 0.69 mm with the surface hardness being 10.5-12.5 GPa. Mathematical models of the hardened layer thickness and surface hardness were obtained depending on variation of velocity of the laser beam travel and duration of nitriding of steel following the combined treatment. In their structure, the models are regression equations. These regularities have practical technological significance and ensure prediction of values of the hardened layer thickness and surface hardness. Nomograms of simultaneous influence of velocity of the laser beam travel and duration of nitriding on thickness of the hardened steel layer and surface hardness were constructed. Nomograms make it possible to determine concrete conditions of hardening processing, starting from specified thickness of the hardened layer or the surface hardness of 38Cr2MoAl steel, respectively and also to solve inverse problems. This method is suitable for hardening hard-to-reach part sectios and local contact areas.
Development of an iron-based alloy with a high degree of shape recovery
(Технологический центр, 2017) Ahmed, Sundus Mohammed; Akimov, Oleg; Kostyk, Kateryna
We examined a technological process for receiving an ironbased alloy with a shape memory effect, substantiated the choice of chemical composition of the alloy, and selected thermal treatment modes. Research results into scale resistance revealed at heating the samples in the temperature range of 600-1000 °C, surface oxidation was not observed. In the course of experiment on corrosion resistance of the alloy, we found that the alloy is corrosion resistant and is not inclined to change the weight when exposed to 10 % solution of sulfuric acid. Study into the microstructure confirmed the existence of dispersion hardening in the alloy after the aging regimes. Diffractogram of the alloy after hardening at a temperature of 1150 °C and cooling in the open air showed a surge that corresponds to γ-Fe, therefore, the content of residual austenite in the alloy is 100 %. Research results demonstrated that the degree of shape recovery of the proposed alloy is 78-97 %. The proposed alloy is plastic enough; it may undergo hot, warm and cold deformation in the open air. We constructed mathematical models of the impact of chemical composition of the alloy on tensile strength of the alloy and the values of a shape memory effect. The iron-based alloy with a shape memory effect can be obtained both under laboratory conditions and on industrial equipment.
Development of innovative method of steel surface hardening by a combined chemical-thermal treatment
(Scientific Route, Estonia, 2016) Kostyk, Kateryna
The aim of the article is a hardening of the surface steel layers due to the combination treatment. Samples of steel 38Cr2MoAl were hardened by complex chemical and thermal treatment such as carburizing and subsequent boriding. It was established that surface double-layer hardening for steel 38Cr2MoAl with sequential saturation with atomic carbon (during carburizing) and atomic boron (during furnace boriding) at different temperatures allowed to form a boride layer with transition zone. The obtaining transition zone can improve operational properties of machine parts and tools by micro-friability reduction of diffusion layer. An optimal mode of complex chemical-thermal treatment (CTT) was obtained for the regime, which includes carburizing at 950 °C for 2 hours, boriding at 950 °C for 2 hours, which allows to get the best value for the surface hardness of 22 GPa with a maximum overall diffusion layer 1.4 mm. Due to the technology of combined treatment we can significantly reduce treatment time compared to traditional hardening means and significantly improve product performance properties due to the transition zone between the borides and the matrix of machine elements. The technology can be used in enterprises where there is any hardening furnace without additional installation or conversion of equipment.
Mathematical model of server requests intensity description
(Національний технічний університет "Харківський політехнічний інститут", 2020) Pustovoitov, Pavlo; Kostyk, Kateryna; Kompaniiets, Volodimir; Voronets, Vitalii; Haidar, Hasan
The paper is devoted to the mathematical model development of non-stationary flow of requests from clients to the database in order to modulate the quality of service. The mathematical model of the queries number fluctuations to the database has the form of a regression equation and allows more accurate modeling of the connections pool size in the servlet. Connection pool is a pattern that helps to reduce responding time for queries to databases. To another hand the extra used memory wasting server resources. The task of calculating the optimal connection pool size could be solved by verity of mathematical apparatuses that demand information about intensity of stationary incoming queries flow. It is known, that real incoming queries flow is non-stationary. In the paper was suggested mathematical model of flow intensity fluctuations with daily and hourly harmonic vibrations. Statistics analyses of model adequacy was made, homogeneity of variances is checked, the significance of the coefficients of the regression equation was estimated. The obtained mathematical model describes fluctuations in the intensity of clients' requests to the servlet during the week. The mathematical model can be used to predict the load on the server or to build a simulation model of the query service system. The adequacy of the model is checked, the homogeneity of variances is checked, the significance of the coefficients of the regression equation is estimated, the adequacy of the regression equation is checked, the analysis of the autocorrelation of the residues is carried out. The results obtained in the article give further development for modeling process technologies in the field of information systems and can be used to calculate the load on the server with a non-stationary flow of requests from clients to the database.
Modeling of the case depth and surface hardness of steel during ion nitriding
(ЧП "Технологический Центр", 2016) Khalaf, Mohanad Muzahem; Kostyk, V.; Demin, D.; Kostyk, Kateryna
Modeling of the ion nitriding process allows solving many problems of operations management, forecasting of results and development of new treatment regimes, which is an urgent issue today. The goal of the paper was modeling of the case depth and surface hardness of 38Cr2MoAl А steel during ion nitriding. The experimental data showed that the case depth varies from 20 to 620 µm in the ion nitriding temperature range of 500-560 °С and duration of 1-12 hours, with the surface hardness varying from 8 to 12 GPa. The mathematical models in the form of quadratic polynomials, describing the dependence of the nitrided case depth and surface hardness on the temperature and duration of thermochemical treatment were obtained. The graph-analytical description of variations in the nitrided case depth and surface hardness depending on variations in temperature and duration of treatment, which allows determining the specific conditions of ion nitriding 38Cr2MoAl steel is constructed.